Measure Maturity, Accelerate Digital Transformation!

Free of ChargeIntelligent Manufacturing Capability Maturity (CMMM) Assessment Platform​​​​​​

WeChat Mini Program Assessment Supported

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We specialize in end-to-end consulting for manufacturers, from new factory planning and implementation to operational excellence and global Lighthouse Factory applications.

Make your new plant efficient from day one and a benchmark ever after

Smart Blueprint for New Plants · Benchmark on Day One

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Intelligent Manufacturing Transformation: Full-Path Enablement from Lean Transformation to Smart Manufacturing Upgrade

Lean as the Foundation, Intelligence as the Future

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Lean Smart Factory Planning & Implementation Coaching

Yanjia Digital Technology

--Expert Partner for Lean New Factory Planning & Implementation

Founded in Shenzhen in 2020, Yanjia Digital Technology is a consultancy dedicated to lean manufacturing and digital transformation. Its founding team brings hands-on management experience from Fortune 500 manufacturing and express logistics companies, with over 15 years of lean transformation consulting and smart factory implementation coaching.

Incubated by Foxconn, Yanjia partners with the Foxconn IE Academy, Xi'an Jiaotong University, Shandong Future Group, China Resources Digital and others, providing lean transformation consulting, smart factory planning, digital roadmap design and maturity assessment - a highly valued collaborator in China's intelligent manufacturing industry.

"Measure maturity, accelerate digital transformation." In 2023, Yanjia Digital Technology obtained the MIIT "Intelligent Manufacturing Maturity Certifier" qualification and provides maturity assessment and improvement services.

Yanjia Intelligent MES is 100% self-developed, embedding 30 years of lean expertise. Its built-in AI engine delivers big-plant-grade MES and factory analytics for growing manufacturers.

      "Lean as the foundation, intelligence as the future." Yanjia walks with you toward a lean smart factory.

 

Core Scope of New Factory Planning: Smart factory blueprint planning, lean factory layout, smart logistics planning, automated production line planning, intelligent manufacturing maturity assessment

Smart Factory Planning

Full-time Instructors

20

 

Building Smart Factories

80

 

Enterprise Transformation & Upgrading

300

 

Patents & Software Copyrights

10

 

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​​​​​​​Innovation-Driven Consulting Model

Deep insight and rich experience in production operations and processes. We co-create tailored solutions based on each client's business, ensuring effective implementation rather than an off-the-shelf "McDonald's" approach.

Service Features & Advantages

Service Features

Lighthouse Factory Experience

We have designed intelligent manufacturing and digital transformation roadmaps for over 100 manufacturers and delivered smart factory projects from planning to implementation. We also bring Lighthouse Factory experience.

End-to-End Service from Planning to Execution

We have complete capability and experience across lean process transformation, lean system building, overall smart factory planning, and implementation coaching - delivering true turnkey projects from planning to operation.

Benchmark Cases

Benchmark case

  • Smart Factory Planning & Implementation

    Project Background

    Zhonghao Plastics' intelligent manufacturing park covers 247 mu with 126,000 sqm of floor area - 6 production workshops and an office building, total investment over RMB 1 billion. It processes 370,000+ tons of recycled plastics and produces millions of pallets and modified plastic products annually.

     

    Design Objectives

    Capacity +120%, production efficiency +42%, output per capita +100%, output per square meter +34%

     

    Scope of Planning

    1. Overall Building Plan: floor area, layout, load capacity, column grid, auxiliary facilities

    2. Lean Workshop Layout: functional zones, lines, material aisles, warehouses, line-side storage

    3. Production Line Automation Design & data acquisition

  • Lean Operations & System Building

    Project Background

    An electronics technology company in Shenzhen with about 1,600 employees, 23 SMT lines, 12 component lines, and 19 assembly lines began its lean journey in 2015 with basic improvements. After five years of sustained effort, its manufacturing cost rate fell by 7.38% and daily output rose from 70,000 to 110,000 sets (+57%) with essentially the same headcount.

     

    Key Elements of Lean Manufacturing

    Shop-floor Standardization

    5S and visual management, IE standards, abnormality management

    Integrated Supply Chain

    PMC process improvement, JIT, postponement, and planning capability enhancement

    Lean Layout

    Cell Mode & Layout Optimization

    Performance Management

    Organization optimization, finer business units, cost analysis and improvement, efficiency improvement

  • Digital Factory

    Project Background

    Zhejiang Xinjie Pump, a leading pump manufacturer, is building its Future Factory in Taizhou Eastern New District: 419 mu of land, 400,000 sqm of floor area, 4 workshops, an office building, and 5 dormitories, with a total investment over RMB 2 billion, enabling intelligent annual output of 5 million household and industrial pumps.

     

    Design Objectives

    Production cycle -50%, output per capita +100%, inventory turnover +100%, defect rate -50%

     

    Scope of Planning

    1. Overall building plan: floor area, general layout, load capacity, column grid, auxiliary facilities. 2. Detailed lean workshop layout: functional zones, production lines, material flow aisles, warehouses, line-side storage. 3. Production line automation: shaft machining, rotor automated lines, motor automated lines, packaging and palletizing, paint line accumulation conveyors, automated e-coating, etc.

  • Intelligent Manufacturing Capability Maturity Assessment

    Project Background

    An intelligent manufacturing maturity assessment was conducted for Dongguan XXX Optoelectronics Co., Ltd. in accordance with GB/T 39116-2020 "Intelligent Manufacturing Capability Maturity Assessment Method" and the related national standard on capability level requirements.

     

    Model Overview:

    The company values smart manufacturing strategically and has a basic understanding of it;

    Technology is relatively weak: data collection, recording, and analysis are mostly manual, with gaps in IT infrastructure, system integration, and information security;

    Low automation level; no system integration with equipment for monitoring;

    Manufacturing is not supported by systems and relies largely on manual management, especially in production operations, warehousing, and distribution.

Lean Manufacturing

 Smart Factory Planning                                                                                  Lean Manufacturing                                                                                             Digital Planning

Digital Factory

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